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SHERWOOD INDUSTRIES ISAN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
- Enviro M55 Cast Multi-fuel Fireplace Insert The Enviro M55 Pellet Insert brings you the convenience of a hardworking, technologically advanced and EPA certified pellet stove. The M55 has one of the highest heat output capacity in the market -up to 55,000 BTUs- and it is also one of the cleanest burning - with an EPA emission rating of 1 gram/hour.
- INSTALLATION & OPERATION MANUAL Manufactured By: England’s Stove Works, Inc. PO Box 206 Monroe, VA 24574 10/7/2013 SAVE THESE Pellet Stove MODELS 25-PDVC / 55-SHP10 / 55-TRP10 SAVE THESE INSTRUCTIONS.
PELLET STOVE
Mini A
OWNER’S MANUAL
PLEASE READ THIS ENTIRE MANUAL BEFORE
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INSTALLATION AND USE OF THIS PELLET BURNING
ROOM HEATER. FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE,
BODILY INJURY OR EVEN DEATH
Contact your building or fire officials about restrictions and installation inspection requirements in your area.
Table of Contents
Introduction.................................................. | 3 |
Rating Label Location...................................... | 3 |
Pellet Quality............................................ | 3 |
Important Safety Data..................................... | 4 |
Safety Warnings And Recommendations........................ | 4 |
Specifications................................................. | 6 |
Dimensions and Specifications............................... | 6 |
Operating Instructions.......................................... | 7 |
Control Board Functions.................................... | 7 |
Automatic Safety Features of Your Pellet Stove................... | 7 |
Operating Your Pellet Stove................................. | 7 |
Turning Your Pellet Stove Off................................ | 8 |
Slider/Damper | 9 |
Guidelines For | 9 |
Routine Cleaning and Maintenance................................ | 10 |
Warranty................................................... | 13 |
Installation Data Sheet......................................... | 16 |
Introduction
* This manual is designed for the home owner in conjunction with the technical manual.*
RATINGLABELLOCATION:
The rating label is located on the back of the ash pan cover.
PELLETQUALITY:
Pellet quality is important, please read the following:
Your enviro pellet stove has been designed to burn wood pellets only. Do not use any other type of fuel, as this will void any warranties stated in this manual.
The performance of your pellet stove is greatly affected by the type and quality of wood pellets being burned. As the heat output of various quality wood pellets differs, so will the performance and heat output of the pellet stove.
CAUTION: It is important to select and use only pellets that are dry and free of dirt or any impurities such as high salt content. Dirty fuel will adversely affect the operation and performance of the unit and will void the warranty. The Pellet Fuel Industries (P.F.I.) has established standards for wood pellet manufacturers. We recommend the use of pellets that meet or exceed these standards. Ask your dealer for a recommended pellet type.
P.F.I. PELLET STANDARDS: | |
Fines (fine particles)... | 1% maximum through a 1⁄8” screen |
Bulk Density......... | 40 pound per cubic foot minimum |
Size............... | 1⁄4” to 5/16” diameter 1⁄2 – 11⁄2” long maximum |
Ash Content......... | 1% maximum (Premium grade) |
......... | 3% maximum (Standard grade) |
Moisture Content...... | 8% maximum |
Heat Content......... | approximately 8200 Btu per pound minimum |
ASH: The ash content of the fuel and operation of your stove will directly determine the frequency of cleaning. The use of high ash fuels may result in the stove needing to be cleaned daily. A low ash fuel may allow longer intervals between cleaning.
CLINKERING: [clinkers are silica (sand) or other impurities in the fuel that will form a hard mass during the burning process]. This hard mass will block the air flow through the Burn Pot Liner and affect the performance of the stove. Any fuel, even approved types, may tend to clinker. Check theBurn-Pot Liner daily to ensure that the holes are not blocked with clinkers. If they become blocked, remove the liner (when the unit is cold) and clean/scrape the clinkers out. Clean the holes with a small pointed object if required. Refer to the section Routine Cleaning and Maintenance.
PELLET FEED RATES: Due to different fuel densities and sizes, pellet feed rates may vary. This may require an adjustment to the slider damper setting or to the auger feed trim setting on low.
Since Sherwood Industries Ltd. has no control over the quality of pellets that you use, we assume no liability for your choice in wood pellets.
Store pellets at least 36” (1 m) away from the pellet stove.
Introduction
IMPORTANTSAFETYDATA:
Please read this entire Owner’s Manual before installing or operating your ENVIRO Pellet Stove. Failure to follow these instructions may result in property damage, bodily injury or even death. Contact your local building or fire official to obtain a permit and any information on installation restrictions and inspection requirements for your area.
To prevent the possibility of a fire, ensure that the appliance is properly installed by adhering to the installation instructions. An ENVIRO dealer will be happy to assist you in obtaining information with regards to your local building codes and installation restrictions.
Be sure to maintain the structural integrity of the home when passing a vent through walls, ceilings, or roofs.
The stove’s exhaust system works with negative combustion chamber pressure and a slightly positive chimney pressure. It is very important to ensure that the exhaust system be sealed and airtight. The ash pan and viewing door must be locked securely for proper and safe operation of the pellet stove.
Do not burn with insufficient combustion air. A periodic check is recommended to ensure proper combustion air is admitted to the combustion chamber. Setting the proper combustion air is achieved by adjusting the slider damper located on the left side of the stove.
When installing the stove in a mobile home, it must be electrically grounded to the steel chassis of the home and bolted to the floor. Make sure that the structural integrity of the home is maintained and all construction meets local building codes.
Minor soot or creosote may accumulate when the stove is operated under incorrect conditions such as an extremely rich burn (black tipped, lazy orange flames).
If you have any questions with regard to your stove or the above-mentioned information, please feel free to contact your local dealer for further clarification and comments.
SAFETYWARNINGSANDRECOMMENDATIONS:
Caution: Do not connect to any air distribution duct or system.
Do not burn garbage or flammable fluids such as gasoline, naptha or engine oil. Unit hot while in operation. Keep children, clothing and furniture away. Contact may cause skin burns.
FUEL: This pellet stove is designed and approved to only burn wood pellet fuel with up to 3% ash content. Dirty fuel will adversely affect the operation and performance of the unit and may void the warranty. Check with your dealer for fuel recommendations.
THE USE OF CORDWOOD IS PROHIBITED BY LAW.
SOOT: Operation of the stove with insufficient combustion air will result in the formation of soot which will collect on the glass, the heat exchanger, the exhaust vent system, and may stain the outside of the house. This is a dangerous situation and is inefficient. Frequently check your stove and adjust the slider/ damper as needed to ensure proper combustion.See: “SLIDER/DAMPER SETTING”.
CLEANING: There will be some build up of fly ash and small amounts of creosote in the exhaust. This will vary due to the ash content of the fuel used and the operation of the stove. It is advisable to inspect and clean the exhaust ventsemi-annually or every two tons of pellets.
ASHES: Disposed ashes should be placed in a metal container with a tight fitting lid. The closed container
Introduction
of ashes should be on a non-combustible floor on the ground, well away from all combustible materials pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispensed, they should be retained in the closed container until all cinders have been thoroughly cooled.
ELECTRICAL: The use of a surge protected power bar is recommended. The unit must be grounded. The grounded electrical cord should be connected to a standard 110-120 volts, nominal average 2.0 Amps (4.1 Amps peak), 60 hertz electrical outlet and also must be accessible. Ensure the polarity to the outlet, the unit will be plugged into, is correct as incorrect polarity can affect the unit’s operation. If this power cord should become damaged, a replacement power cord must be purchased from the manufacturer or a qualified ENVIRO dealer. Be careful that the electrical cord is not trapped under the appliance and that it is clear of any hot surfaces or sharp edges. This unit’s maximum power requirement is 184 watts (600 watts peak).
GLASS: Do not abuse the glass by striking or slamming the door. Do not attempt to operate the stove with broken glass. The stove uses ceramic glass. Replacement glass must be purchased from an ENVIRO dealer. Do not attempt to open the door and clean the glass while the unit is in operation or if glass is hot. To clean the glass, use a soft cotton cloth and mild window cleaner, gas or wood stove glass cleaner, or take a damp paper towel and dip into the fly ash. This is a very mild abrasive and will not damage the glass.
FLAMMABLE LIQUIDS: Never use gasoline,gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in the heater. Keep all such liquids well away from the heater while it is in use.
SMOKE DETECTOR: Smoke detectors should be installed and maintained in the structure when installing and operating a pellet burning appliance.
OPERATION: The ash pan and door must be closed securely for proper and safe operation of the pellet stove. Also ensure all gaskets on the door are checked and replaced when necessary.
KEEP ASH PAN FREE OF RAW FUEL.
DO NOT PLACE UNBURNED OR NEW PELLET FUEL IN ASH PAN. A fire in the ash pan may occur.
INSTALLATION: Be sure to maintain the structural integrity of your home when passing a vent through walls, ceilings, or roofs. It is recommended that the unit be secured into its position in order to avoid any displacement.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
FRESH AIR: Outside Fresh Air connection is optional. Must be connected to all units installed in Mobile and “Air Tight Homes” (R2000) or where required by local codes. Consider all large air moving devices when installing your unit and provide room air accordingly. Limited air for combustion may result in poor performance, smoking and other side effects of poor combustion.
If you have any questions with regards to your stove or the above-mentioned information, please feel free to contact your local dealer for further clarification and comments.
SINCE SHERWOOD INDUSTRIES LTD. HAS NO CONTROL OVER THE INSTALLATION OF YOUR STOVE, SHERWOOD INDUSTRIES LTD. GRANTS NO WARRANTY IMPLIED OR STATED FOR THE INSTALLATION OR MAINTENANCE OF YOUR STOVE. THEREFORE, SHERWOOD INDUSTRIES LTD. ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).
SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE
Specifications
DIMENSIONS ANDSPECIFICATIONS:
15 1/4'
(386 mm)
Weight (with full hopper): 238 lb (108 Kg) Hopper Capacity: up to 48 lb (21.8 Kg) Voltage: 110 - 120 V
Max Current: 4.1 Amps
Consumption on High: 3.1 lb/hr (1.4 Kg/hr)* Consumption on Low: 1.3 lb/hr (0.6 Kg/hr)*
(Note: Consumption will vary with the type of fuel used.)
19' | |
(483 mm) | |
34 | 1/8' |
(868 mm) | |
19 1/2' | |
(496 mm) | |
24 7/8' | |
(632 mm) |
6
Operating Instructions
CONTROLBOARDFUNCTIONS:
1.AUGER LIGHT: This green light will flash in conjunction with the auger pulse.
2.MODE LIGHT: Responsible for signaling the state of the control board. When the light is flashing the stove is in an automatic start mode or the thermostat has control of the unit. When the light is solid, the Heat Level Setting can be altered.
3.THERMOSTAT SWITCH: Used to set the unit’s controls to one of three mode settings; manual, high/low, or auto/off.
4.FEED RATE TRIM BUTTON: Used to change the feed rate trims in 1⁄4 second increments for all
feed settings. When this button is pressed, all the light will light up | |||||||||||||
on the Heat Output Indicator except for the one that shows the | |||||||||||||
current setting; the default setting is the number 4 light. To adjust | |||||||||||||
AUGER | 1 | the setting hold the Feed Rate Trim button down and press the Heat | |||||||||||
9 | MODE | 2 | Level up or down buttons to adjust the setting. | ||||||||||
AUTO/OFF | 5. COMBUSTION BLOWER TRIM BUTTON: Used to change the | ||||||||||||
3 | Combustion Blower trims in 5 volt increments for all feed settings | ||||||||||||
HIGH/LOW | |||||||||||||
MANUAL | until it reaches line voltage. When this button is pressed, all the light | ||||||||||||
4 | will light up on the Heat Output Indicator except for the one that | ||||||||||||
8 HEAT LEVEL | FEED RATE | shows the current setting; the default setting is the number 2 light. | |||||||||||
TRIM | To adjust the setting hold the Combustion Blower Trim button down | ||||||||||||
5 | |||||||||||||
and press the Heat Level up or down buttons to adjust the setting. | |||||||||||||
COMBUSTION | |||||||||||||
6. ON/OFF BUTTON: Used to turn the unit ON and OFF. | |||||||||||||
BLOWER TRIM | |||||||||||||
7 | 6 | 7. ROOM AIR FAN ON/OFF BUTTON: Used to turn convection fan | |||||||||||
ROOM AIR | ON/OFF | on or off. | |||||||||||
FAN ON/OFF | 8. HEAT LEVEL ADJUSTMENT BUTTONS: When pressed, will | ||||||||||||
change the heat level setting of the unit up or down. | |||||||||||||
9. HEAT OUTPUT INDICATOR: Shows the present heat output | |||||||||||||
setting. | |||||||||||||
Figure 2: Circuit Board Control | |||||||||||||
Panel Decal. | |||||||||||||
AUTOMATICSAFETYFEATURES OFYOURPELLETSTOVE: |
A.The stove will shut off when the fire goes out and the exhaust temperature drops below 120°F (49°C).
B.The stove has a high temperature safety switch. If the temperature on the hopper reaches 200°F (93°C), the auger will automatically stop and the stove will shut down when the exhaust temperature cools #4 light flashes. Dealer will have to reset the sensor. If this happens, call your local dealer to reset the 200°F (93°C) high limit switch. ALSO FIND THE REASONS WHY THE UNIT OVERHEATED.
C)The unit is equipped with a vacuum switch to monitor the venting; if it becomes blocked the vacuum switch will turn off the auger and the #2 light on the control board will flash.
OPERATINGYOURPELLETSTOVE:
DO NOT OPERATE THE UNIT WITH THE DOOR OR ASH PAN OPEN. Note: The thermostat mode can be changed during normal operation.
Enviro Pellet Stove Troubleshooting
Figure 5: Thermostat Switch in ON/OFF position.
HIGH/LOW
MODE
HIGH/LOW
Figure 3: Thermostat Switch in MANUAL position.
Operating Instructions
MANUAL MODE:
All control of circuit board function is adjusted at the circuit board.
To START: Press the ON / OFF button. The stove will turn on. The system light will flash. The Auger Light will flash with each pulse of the auger (the Auger Feed Rate ispre-programmed duringstart-up). The Heat Level Indicator will show the Heat Level that the stove will run at afterstart-up and can be adjusted but the change will not take affect until the start-up has finished.
If this is the first time the unit has been started or the unit has run out
of fuel, the auger will need to be primed. This can be done by restarting the unit five (5) minutes into its start-up or by putting a small hand full of pellets into the burnpot.
To OPERATE: When a fire has been established, the System Light will turn solid (after approximately 10 - 15 minutes) and the Auger Light will continue to flash to the corresponding Heat Level setting.
The convection blower (room air blower) will turn on. The speed of this blower is controlled by the setting of the heat level output indicator. The convection blower can be turned OFF by depressing the convection blower control button. For the best efficiency the convection blower should be left on at all times.
HIGH/LOW MODE: (Requires a thermostat) | MODE | |||
INITIAL | AUTO/OFF | |||
OPERATION: When the thermostat calls for heat (contacts are closed) | ||||
HIGH/LOW | ||||
the stove settings are adjustable as per Manual Mode. When the | ||||
MANUAL | ||||
thermostat contacts open, the HEAT LEVEL and Fans will drop down to | ||||
the LOW setting until the thermostat contacts close again. *The LOW | ||||
heat setting can be adjusted for different fuel qualities (see “OPERATING | Figure 4: Thermostat Switch in | |||
INSTRUCTIONS - CONTROL BOARD FUNCTIONS”). The stove will come back to | HIGH/LOW position. | |||
the previous HEAT LEVEL setting when the thermostat contacts close | ||||
MODE | ||||
again. |
AUTO/OFF MODE: (Requires a thermostat)
INITIAL START-UP: See manual mode above.
OPERATION: When the thermostat contacts close, the unit will light automatically. Once up to temperature, the stove operates the sameas in MANUAL. When the thermostat contacts open, the stove’s HEAT
LEVEL and Fans will drop down to the LOW setting for 30 minutes. If
the thermostat contacts close within the 30 minutes, the HEAT LEVEL will return to the previous MANUAL setting. If the thermostat contacts remain open the stove automatically begins its shutdown routine. The ON / OFF button can be presses at any time the the stove will immediately shut down. The stove will relight when the thermostat contacts close again.
TURNINGYOURPELLETSTOVEOFF:
•MANUAL and HI / LOW mode: To turn the unit OFF, simply press the ON / OFF button. This will stop the feed of pellets. The blowers will continue to operate and cool the stove down. When cool enough, the stove will turn off.
•AUTO / OFF mode: To turn the unit OFF, turn the thermostat down or off. NOTE: The unit will run on low for three (3) minutes before it turns off.
DO NOT unplug unit while Combustion fan is operating.
This may lead to smoke escaping from the stove.
Operating Instructions
Enviro Pellet Stove Manual
SLIDER/DAMPERSET-UP:
THE SLIDER / DAMPER MUST BE SET AT TIME OF INSTALLATION. This is used to regulate the airflow through the pellet stove.
If, after long periods of burning, the fire builds up and overflows the burn pot or there is a build up of clinkers, this would be a sign that the pellet quality is poor, this requires more primary air, the slider damper must be pulled out to compensate. Pulling the slider damper out gives the fire more air.
The easiest way to make sure that an efficient flame is achieved is to understand the characteristics of the fire.
• A tall, lazy flame with dark orange tips requires more air
– Open slider (pull out) slightly.
• A short, brisk flame, like a blowtorch, has too much air
– Close slider (push in) slightly.
•If the flame is in the middle of these two characteristics with a bright yellow/orange, active flame with no black tips then the air is set for proper operation, refer to Figure 7.
The combustion exhaust blower is a variable speed blower controlled by the heat output button. This blower will decrease the vacuum pressure inside the stove and as the heat output button is turned down.
SPECIAL NOTES:
Pellet quality is a major factor in how the Pellet stove will operate. If the pellets have a high moisture content or ash content the fire will be less efficient and has a higher possibility of the fire building up and creating clinkers (hard ash build-up).
GUIDELINESFORFINE-TUNING FORFUELQUALITY:
Enviro Pellet Stove Manual Ef3
Figure 6: Slider/Damper Adjustment Knob.
Figure 7: Efficient Flame.
Due to fuel quality the slider damper and control board trims may need to be fine-tuned.
1.If the unit builds up on all settings, the slider damper rod should be pulled out in small increments to give the unit more air.
2.If the unit has excesses ash build-up in the liner on the lower feed settings, the Combustion Blower Trim should be increased one setting at a time until the problem improves (Factory Setting is #2).
3.If the fire is going out on low because the airflow is too great, the Combustion Blower Trim can be lowered to the #1 setting.
4.If the stove has excesses ash build-up in the liner on the higher settings the Feed Rate Trim should be trimmed down a setting at a time until the problem improves (Factory setting is #4).
5.If you need more heat and the fuel has long pellets, the majority are over 1” (2.5cm) in length, the Feed Rate Trim can be moved up to the #5 setting. NOTE: Only do this if the fuel burns without building up.
Routine Cleaning and Maintenance
The following list of components should be inspected and maintained routinely to ensure that the appliance is operating at its’ optimum and giving you excellent heat value:
Burn Pot and Liner | Exhaust Vent |
Heat Exchanger Tubes | Air Intake |
Ash Pan | Blower Mechanisms |
Door Glass | Heat Exchanger Tubes |
Inside Firebox | Behind Firebox Liners & Covers |
Ash Pan and Door Gaskets | All Hinges |
Door Latch | Post Season |
TOOLS REQUIRED TO CLEAN UNIT:
Torx T-20 Screwdriver,5/16” wrench or socket, Brush, Soft Cloth, Vacuum with fine filter bag
BURNER POT AND LINER (2-3 days)
Burn Pot Liner
Ignitor Hole
Air Intake Tube
Ignitor Tube
Burn Pot
Figure 8: Mini Burn pot and Liner
Every two to three days (when the unit is cold), remove the burn-pot liner from the stove. Using a metal scraper, remove material that has accumulated or is clogging the liner’s holes. Then dispose of the scraped ashes from the liner and from inside theburn-pot. Place theburn-pot back into the stove, making sure that the pipes are properly inserted into the burn pot. Place the liner back into theburn-pot, making sure that the ignitor hole in the liner is aligned with the ignitor tube (shown in Figure 8). Push the liner up against the ignitor tube.
If, after long periods of burning, the fire continually builds up and overflows the burn pot or there is a build up of clinkers, this is an indication that the pellet fuel quality is poor, the stove may need cleaning, or the air adjusted. Check the stove for ash build up (clean if required) and adjust the slider / damper to produce the proper clean combustion.
HEAT EXCHANGER TUBES (2-3 days)
A handle is located in the center of the stove just above the door (shown in Figure 6). This handle is to be pulled up and down a few times (ONLY WHEN THE UNIT IS COLD) in order to clean away any fly ash that may have collected on the heat exchanger tubes. As different types of pellets produce different amounts of ash, cleaning of the tubes should be done on a regular basis to enable the unit to run efficiently.
ASH PAN AND DOOR GASKETS (weekly)
After extended use the gasketing may come loose. To repair this, glue the gasketing on using hightemperature fiberglass gasket glue available from your local dealer. This is important to maintain an airtight assembly.
DOOR GLASS CLEANING (2-3 days)
Cleaning of the glass must only be done when stove is cold. Open the door by lifting the handle. The glass can be cleaned by wiping down the outside and inside of the glass with a dry soft cloth.
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